Model Information for 0510210500

Basic Information

• Model Number: 0510210500
• Series: 1.25mm Pitch Wire to Wire Connector
• Type: Receptacle Housing
• Compliance: Lead-Free, RoHS Compliant

Product Description

The 0510210500 is a receptacle housing in the 1.25mm pitch wire-to-wire connector series. It is designed for use in lead-free applications and is suitable for high-density packaging on printed circuit boards.

Specifications

Electrical Performance

• Contact Resistance:Test Condition: Mate connectors, measure by dry circuit, 20mV MAX., 10mA.Requirement: 20 milliohm MAX.
• Insulation Resistance:Test Condition: Mate connectors, apply 500V DC between adjacent terminal or ground.Requirement: 100 Megohm MIN.
• Dielectric Strength:Test Condition: Mate connectors, apply 250V AC(rms) for 1 minute between adjacent terminal or ground.Requirement: No Breakdown
• Crimp Contact Resistance:Test Condition: Crimp the applicable wire to the terminal, measure contact resistance by dry circuit, 20mV MAX., 10mA.Requirement: 5 milliohm MAX.

Mechanical Performance

• Insertion and Withdrawal Force:Test Condition: Insert and withdraw connectors at the speed rate of 25±3mm/minute.Requirement: Refer to paragraph 6.
• Crimp Pull Out Force:Test Condition: Fix the crimped terminal, apply axial pull out force on the wire at the speed rate of 25±3mm/minute.Requirement:AWG. #26: 9.8 N (1.0kgf) MIN.AWG. #28: 9.8 N (1.0kgf) MIN.AWG. #30: 4.9 N (0.5kgf) MIN.AWG. #32: 3.0 N (0.3kgf) MIN.
• Terminal Insertion Force:Test Condition: Insert the crimped terminal into the housing.Requirement: 4.9 N (0.5kgf) MAX.
• Terminal/Housing Retention Force:Test Condition: Apply axial pull out force to the terminal assembled in the housing at the speed rate of 25±3mm/minute.Requirement: 4.9 N (0.5kgf) MIN.

Environmental Performance and Others

• Repeated Insertion/Withdrawal:Test Condition: When mated up to 30 cycles repeatedly by the rate of 10 cycles/minute.Requirement: Contact Resistance 40 milliohm MAX.
• Temperature Rise:Test Condition: Carrying rated current load. (UL 498)Requirement: Temperature Rise 30℃ MAX.
• Vibration:Test Condition: Amplitude: 1.5mm P-P, Sweep time: 10-55-10 Hz in 1 minute, Duration: 2 hours in each X.Y.Z. axes.Requirement: Appearance No Damage, Contact Resistance 40 milliohm MAX., Discontinuity 1.0 microsecond MAX.
• Shock:Test Condition: 490m/s² (50G), 3 strokes in each X.Y.Z. axes.Requirement: Appearance No Damage, Contact Resistance 40 milliohm MAX., Discontinuity 1.0 microsecond MAX.
• Heat Resistance:Test Condition: 85±2℃, 96 hours.Requirement: Appearance No Damage, Contact Resistance 40 milliohm MAX.
• Cold Resistance:Test Condition: -40±3℃, 96 hours.Requirement: Appearance No Damage, Contact Resistance 40 milliohm MAX.
• Humidity:Test Condition: Temperature: 60±2℃, Relative Humidity: 90-95%, Duration: 96 hours.Requirement: Appearance No Damage, Contact Resistance 40 milliohm MAX., Dielectric Strength Must meet 4-1-3, Insulation Resistance 10 Megohm MIN.
• Temperature Cycling:Test Condition: 5 cycles of: a) -55℃ 30 minutes, b) +105℃ 30 minutes.Requirement: Appearance No Damage, Contact Resistance 40 milliohm MAX.
• Salt Spray:Test Condition: 48±4 hours exposure to a salt spray from the 5±1% solution at 35±2℃.Requirement: Appearance No Damage, Contact Resistance 40 milliohm MAX.
• SO2 Gas:Test Condition: 24 hours exposure to 50±5ppm SO2 gas at 40±2℃.Requirement: Appearance No Damage, Contact Resistance 40 milliohm MAX.
• NH3 Gas:Test Condition: 40 minutes exposure to NH3 gas evaporating from 28% Ammonia solution.Requirement: Appearance No Damage, Contact Resistance 40 milliohm MAX.

Insertion/Withdrawal Force

• Number of Circuits: 5
• Insertion Force (MAX.):1st: 39.2 N (4.0 kgf)6th: 32.3 N (3.3 kgf)30th: 30.3 N (3.1 kgf)
• Withdrawal Force (MIN.):1st: 3.8 N (0.38 kgf)6th: 3.3 N (0.33 kgf)30th: 2.8 N (0.28 kgf)

Instructions for Usage of Crimp Terminal

1. When storing crimp terminal, please follow the view of the outer carton. Do not store in an upright position or upside down. It could loosen the terminal.
2. When storing the terminal in significant temperature or humidity, may be affected at the terminal surface.
3. When the number of reels in the carton is less than the prescribed quantity, prevent looseness with adding the cushion during transport and conveyance.
4. When removing the reel from the carton, please remove with holding the flange on both sides. Do not grab only one side. It could detach the flange from the core.
5. When storing the terminal with the reel removed from the carton, please keep the carrier down side. Do not keep the carrier up side. It could loosen the terminal.
6. Do not put the reel in the crimping machine for a long period. When it is not used, after rolling interleaf twice or three times into the terminal all around, please keep the carrier down side, with taping the tip of the interleaf and flange.
7. In order to meet the crimp specification, please use our recommended crimping machine.
8. Stapler prohibited in the whole area with outer carton assembly, linking the interleaf.

Document Information

• Document Number: PS-51021-009
• File Name: PS51021009.doc
• Revision: B
• Revision Date: 2011/10/14
• Written by: E. Suzuki
• Checked by: K. Tojo
• Approved by: N. Ukita
• Date: 2004/12/07